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CutFoldPerf / valveSafe areaGlue / seal

Recommended materials

PET / ALU / PE 70 micron — barrier sachet for powders and liquids
OPP / PE clear — low-cost sachet for dry goods
Kraft / PE — natural look for food and cosmetic samples

Production notes from our prepress team

Stick packs need a tear notch at both top corners; sachets need one at one side only.
Minimum seal width 5 mm; go to 8 mm for wet fills.
Artwork area is tiny — keep it to a logo, flavour colour and one key claim.

Common sizes for this format

Stick pack coffee — width 30 mm, height 120 mm. 2 g instant coffee or creamer stick.
Sugar sachet — width 60 mm, height 40 mm. Standard 4 g restaurant sachet.
Supplement powder — width 70 mm, height 110 mm. Single-serve 10 g powder sachet.
Sauce packet — width 80 mm, height 55 mm. Condiment and dipping sauce.
Honey stick — width 25 mm, height 140 mm. 7 g honey stick pack.
Cosmetic sample — width 65 mm, height 90 mm. Serum and lotion sachet.
Pharma powder — width 55 mm, height 95 mm. ORS and supplement powder.
Tea sachet — width 70 mm, height 80 mm. Single-serve loose leaf tea.
Salt & pepper — width 50 mm, height 35 mm. Catering condiment sachet.
Protein shot — width 40 mm, height 130 mm. Liquid protein stick pack.

Need these manufactured?

We produce this format in our own factory in Shenzhen. Send the dieline back with your artwork on it and we will quote within 24 hours — 500 pieces minimum.

View Custom Flexible Pouches →

Free artwork check before you print

Send us your design on this dieline and our prepress team checks bleed, fold clearance, CMYK conversion, minimum font size and barcode placement — free, whether or not you order from us. It is the same check every production job goes through.

Send artwork for a free check WhatsApp Lisa