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Shipping & Mailer Templates

Mailer Box Dieline (Roll End Tuck Front)

Corrugated e-commerce mailer with real board-thickness compensation applied to every crease. Skip that compensation and the box will not close — this is the most common reason a mailer dieline fails on press.

Live dieline preview

CutFoldPerf / valveSafe areaGlue / seal
Mailer Box Dieline (Roll End Tuck Front) 250 x 200 x 80 mm board 3 mm / allowance 3.45 mm

Recommended materials

  • E-flute 1.5 mm — best print surface, light parcels
  • B-flute 3 mm — the standard e-commerce compromise
  • BE double wall 4.5 mm — heavy or fragile shipments

Production notes from our prepress team

  • Board allowance is applied automatically from the thickness you enter.
  • E-flute takes litho-quality print; B-flute is better protection but coarser.
  • Interlocking side wings mean no glue and no tape on assembly.

Common sizes for this format

Free artwork check before you print

Send us your design on this dieline and our prepress team checks bleed, fold clearance, CMYK conversion, minimum font size and barcode placement — free, whether or not you order from us. It is the same check every production job goes through.

Related dieline templates

Same category, also free to download.

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Roll End Tray & Lid (Crash-Lock Base)

Two-piece corrugated tray and roll-end lid with a crash-lock base that snaps open without gluing. Faster to as